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V-Core 3.1 "Beast" Enclosure

About the V-Core 3.1 "Beast" Enclosure

This prototype was created during the development of the 2.0 enclosure for the V-Core 3.1. The design goal was to create an enclosure which only needed regular square panels, which would be cheaper and easier to acquire.

The design was ultimately abandoned due to multiple issues with machine maintenance when the panels are installed in such a way:

  • Removing any of the side panels required partial disassembly of the machine frame, which was likely to cause the CoreXY system to need realignment
  • The width of the frame increased by 60mm due to the use of 3060 extrusions on the sides
  • The weight of the frame increased considerably due to the requirement of 3060 extrusions in various places

Ultimately, due to the issues mentioned above, this design was abandoned in favour of one which used panels screwed to the frame.

Development Timeline

11/10/2022 - Added to Rat Rig Lab
21/07/2022 - Prototype design complete
18/07/2022 - Prototyping

CAD

Click here to view the CAD on the Rat Rig Fusion 360 viewer

Bill of Materials

BOM Limitations

The bill of materials below is based upon a full machine build with a 300x300x300 print volume.

Components required to build the EVA3 tool head are not listed.

SKU Product name QTY Length (mm)
HW306BRC T-SLOT 3030 - Black Anodized 1000mm 1 420
HW306BRC T-SLOT 3030 - Black Anodized 1000mm 7 440
HW316BRC T-SLOT 3060 - Black Anodized 1000mm 2 450
HW316BRC T-SLOT 3060 - Black Anodized 1000mm 6 505
HW316BRC T-SLOT 3060 - Black Anodized 1000mm 4 760
HW201BRC V-SLOT 2020 - Black Anodized 1000mm 1 422
HW1016NC Aluminium Spacer - 3mm 2
HW1018NC Aluminium Spacer - 6mm 15
HW2948WC Ball Bearing - 695ZZ 12
HW2947WC Ball Bearing - F695ZZ 24
HW1309WC Ball Bearing F688ZZ Flanged 8 x 16 x 5 3
HW2198PC Bed Plate - Cast tooling plate - Pre-Machined - 3293296mm 1
HW1292SC Cap Head Screw M3 (Single) (Length: 12mm) 94
HW1866SC Cap Head Screw M3 (Single) (Length: 18mm) 12
HW1504SC Cap Head Screw M3 (Single) (Length: 20mm) 8
HW1868SC Cap Head Screw M3 (Single) (Length: 35mm) 10
HW1502SC Cap Head Screw M3 (Single) (Length: 8mm) 36
HW1285SC Cap Head Screw M5 (Single) (Length: 10mm) 5
HW1202SC Cap Head Screw M5 (Single) (Length: 12mm) 2
HW2110SC Cap Head Screw M5 (Single) (Length: 18mm) 5
HW2138SC Cap Head Screw M5 (Single) (Length: 40mm) 4
HW2074SC Cap Head Screw M5 (Single) (Length: 45mm) 2
HW2140SC Cap Head Screw M5 (Single) (Length: 55mm) 4
HW1836SC Cap Head Screw M6 (Single) (Length: 12mm) 241
HW2827SC Cap Head Screw M6 (Single) (Length: 16mm) 8
HW1870SC Cap Head Screw M6 (Single) (Length: 20mm) 9
HW1916BC Cast 90 Degree Corner Bracket for 3030 - 6 Slot - Black 16
HW1874SC Countersink Screw M3 (Single) (Length: 12mm) 6
HW2349SC Countersink Screw M5 (Single) (Length: 16mm) 3
HW2173SC Countersink Screw M6 (Single) (Length: 14mm) 2
HW2990GC Coupler - Rigid Type - Black 25*20mm - 5mm to 8mm 3
HW2126GC Dowel Pin - 3.0mm x 35.0mm 6
HW2685EC Endstop Module - Horizontal Limit switch with 1mt cable and connector 1
HW2943GC Foam (meter) - 1mm x 8mm x 1000mm - Adhesive 3M - EVA material 1 4500
HW1251NC Hex Locking Nut - M3 20
HW1039NC Hex Locking Nut - M5 11
HW1311NC Hex Locking Nut - M6 28
HW1915PC Joining Plate for 3030 - 90 Degree - Black Anodized 16
HW1914PC Joining Plate for 3030 - T - Black Anodized 6
HW2191SC Lead Screw - TR8*4 Metric Acme Lead Screw - 380mm 3
HW2915GC Leadscrew Nut - POM - TR8*4 3
HW2353GC Linear Rail - MGN12 350mm + MGN12C carriage 2
HW2036GC Linear Rail - MGN12 400mm + MGN12C carriage 4
HW2127GC Magnet - 20 x 10 x 5mm - Two hole (M3 Countersink screws) 3
HW2828GC Magnet - Neodymium disc shape - 10mm x 4mm 20
HW2828GC Magnet - Neodymium disc shape - 10mm x 4mm 20
HW1630NC Mini Precision Shim - 8 x 5 x 1mm 28
HW1078EC Nema 17 Stepper Motor - 48mm - 1.8degree/step, 76oz-in 5
HW2950WC Rat Rig Bi-Material Lead Screw Decoupler 3
HW3056PC Rat Rig V-Core 3 - Enclosure v2.0 - Idler Plate v1.0 4
HW2125GC Rubber foot with metal insert - Heavy Duty - 282216.5mm 4
HW2128GC Steel Ball - 12mm - Threaded M5 3
HW1665NC T-Nut - Drop In for 2020 - M3 (Single) 16
HW1821NC T-Nut - Drop In for 3030 - M3 (Single) 76
HW1383NC T-Nut - Drop In for 3030 - M5 (Single) 5
HW1361NC T-Nut - Drop In for 3030 - M6 (Single) 232
HW1522NC T-Nut - Square for 2020 - M5 (Single) 6
HW2118WC Thrust Bearing F8-16M 3
HW1654WC Timing Pulley - 2GT (2mm) - 20 Tooth - For 9mm Belt - 5mm Bore 2
HW2202PC V-Core 3.0 - MOTOR_PLATE_V1.0 2
HW2949PC V-Core 3.1 - XY_JOINER_PLATE_V1.1 2
HW1555GC V-Slot Door Handle 4
HW1314NC Washer Simple M6 87

Printed Parts

EVA3 Printed Parts

Printed parts required to build the EVA3 tool head are not listed below.

Name QTY
3030_panel_mount_horizontal 2
bed_arm_back_3.1 1
bed_arm_left_3.1 1
bed_arm_right_3.1 1
bed_cable_relief 1
electronics_wire_guide 4
electronics_wire_guide_rear 1
lead_screw_constraint_front_left_3.1 1
lead_screw_constraint_front_right_3.1 1
lead_screw_constraint_rear_3.1 1
lead_screw_motor_cage_back_3.1 1
lead_screw_motor_cage_back_trim_3.1 1
lead_screw_motor_cage_front_3.1 2
lead_screw_motor_cage_front_trim_3.1 2
panel_collar 1
panel_collar_nut 1
panel_magnet_holder 10
panel_magnet_mount 10
pillow_block 3
shelf_left_300_3.1 1
shelf_right_300_3.1 1
x_endstop_block_3.1 1
xy_joiner_left_3.1 1
xy_joiner_right_3.1 1
xy_motor_cage_bottom_left_3.1 1
xy_motor_cage_bottom_right_3.1 1
xy_motor_cage_top_left_3.1_beast 1
xy_motor_cage_top_right_3.1_beast 1
xy_motor_suport_left_3.1 1
xy_motor_suport_right_3.1 1
y_max_endstop_block_3.1 1
y_max_endstop_slider_3.1 1
y_min_bumper 2

License

Creative Commons License Unless specified otherwise, all content published on the Rat Rig Lab is licensed under the Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License